How to choose railcar scales

Railcar scales are an expensive, long-term investment — this is a commitment for 20 years or more. Below are the principles by which offers are worth comparing, and the questionnaire we ask you to fill in before we prepare a commercial offer.

1. Certification

The scales must hold a certificate of entry in the register of measuring instruments. Only that document guarantees that the equipment matches its stated specifications and is approved for commercial accounting. The technical specifications of the scales can be checked in the Type Description (an appendix to the certificate), to make sure what is being offered to you is what is actually on the register.

2. Installation

Installation must fit within the agreed track closure window — as a rule, three days.

3. Maintenance

The scales must not get in the way of track maintenance. For a foundation-free design, it must be possible to tamp crushed-stone ballast under the scales.

4. Digital technology

Digital data transmission not only removes the effect of electromagnetic interference and carries the signal over long distances, but also allows diagnosing the load cells, controlling the weighing platforms and getting the weight breakdown of a railcar by bogie and by side.

5. Tolerance to track settlement

Good scales do not lose accuracy when the ground settles within the limits of railway track maintenance standards.

6. Centre-of-gravity measurement

Every load cell must have its own channel — that is the only way to determine the lateral offset of the centre of gravity. Uneven loading is dangerous and can lead to derailment.

7. Safety

The ideal design of scales is one that not only ensures weighing accuracy, but also eliminates free travel of the platforms and impacts as railcars move over them.

8. Experience

Equipment built into a railway track operates in a high-hazard area. Experience is the guarantee that the scales will serve for more than one season.

Questionnaire

What we need to know to make a selection

These details determine the design of the scales, the number of platforms and the make-up of the hardware-and-software system.

  • List of railcars — the types and wheelbases of the cars to be weighed
  • Type of cargo — bulk, liquid or piece goods; for liquids the fill level matters
  • Traffic volume — railcars per day: up to 15 static weighing is usually enough, above that static-dynamic weighing
  • Track gauge and rail type — 1520 or 1435 mm, R65 and others
  • Version — foundation-free or foundation-based; whether explosion protection is required
  • Site conditions — distance to the operator room, availability of 380/220 V, lighting
  • Automation — whether photo and video capture, number recognition and integration into the process control system are needed
  • Accounting — whether export to 1C or another customer system is required